Post harvesting cleaning and sorting of food grains is playing a vital role in the agriculture market. Cleaning is essential before milling. On the farm, cleaning is usually a combination of winnowing and removal by hand of heavier items such as stones. Losses can be low when the operation is done carefully but high with carelessness. With correct equipment, cleaning losses should be low in mills, but grain may be separated together with dirt or, alternatively, dirt may be carried forward into the milling stages. In drying, grain that is dried in yards or on roads, as is common in parts of Asia, may be partially consumed by birds and rodents. Wind, either natural or from passing vehicles in the case of road drying, can blow grain away. The main cause of loss during drying is the cracking of grain kernels that are eaten whole, such as rice. Some grains may also be lost during the drying process. However, failure to dry crops adequately can lead to much higher levels of loss than poor-quality drying, and may result in the entire harvest becoming inedible. Adequate drying by farmers is essential if grains are to be stored on-farm and poorly dried grains for the market need to be sold quickly to enable the marketing-processing chain to carry out adequate drying before the grains become spoilt. With a high moisture content, grain is susceptible to mould, heating, discoloration and a variety of chemical changes.
Ideally, before these grains and cerials are consumed by the people these grains should go under different process of cleaning of food grains
Spectrum Pressure Destoner are used for separating heavier materials like stones, glass, metal etc. From food grains and other dry granular material.
The principle used is stratification of the product into heavier and lighter fractions by forcing air through the bed of material.This is achieved by means of pressure fans located in the body of the machine, below the vibrating deck. The Vibrating deck pushes the heavier material in contact with the deck upwards towards the stone discharge spout.The lighter material flows down the inclined, vibrating deck and exits through the clean product spout.
The inclination of the vibrating deck and the stroke of eccentric motion can be finely adjusted to achieve the optimum degree of separation
Outstanding separating efficiency for best pre-cleaning of grain
The air-recycling aspirator MVSQ is applied for the separation of low-density particles in an aspiration channel from granular products such as soft wheat, rye, barley, oats, and corn (maize).
The air-recycling aspirator MVSQ is characterized by its excellent separating efficiency, which ensures a high degree of separation:
Spectrum Bucket Elevators are employed for vertical lifting of materials such as coffee, rice, food grains and other granular materials. They are of box type construction with standard length leg sections enabling easy assembly. The elevator comprises of three sections, the top or discharge section, the middle or trunk section and the bottom or intake section. The trunk sections are of standard length and can easily be attached for assembly on site. Required sections can be added on or removed so as to increase or decrease the height of the elevator. Cleaning holes are provided on either side of the intake section to enable quick and easy cleaning.
Color sorters are integrated with high end Optics with precision electronics that combines embedded system with Digital Image Technique perfectly. Color sorting is a solution for separating unwanted contamination and foreign material from good material based on COLOR and type.
Color sorting depends upon the principle of differentiating the color of foreign material from the good one by using advanced CCD or High Resolution sensors which use image capturing process to check these unwanted / discoloured or defected grains. The defects are removed at high speeds of even 10 T/H successfully without any human interface required.
The final Result - Uniform , Single Color Product which adds value to any brand or food value of grains.
The SORTEX Z+ is the world leading optical sorter in its area of application. It determines the purity of input product with exceptional accuracy within a split second. On the basis of colour, shape or other optical properties, defective items and foreign material are identified and separated from the product stream. Its main fields of application are rice, grains, beans and pulses, tea and coffee, seeds and spices, nuts, dehydrated vegetables and recycled plastics.
Maximum profitability through excellent performance
The Food grains (agricultural products) that are properly cleaned and sorted are sold at a price 1.5times higher than the food grains that are not sorted in the market today.
And coming to the potential of the market prakasam district where their are plenty of dal mills and cold storages does not have Sorting facility in the whole district for doing hire work service in sorting.All dal mill products,cold storage produce and post harvested produce are going all the way to Guntur and Vijayawada for sorting .Hence this particular industry is said to be more potential and our Munaga chennaiah rice sortex will be the first of its kind in providing service of hire work to all traders,dalmill owners,farmers and exporters of food grains in our district.
For over eight decades now MC GROUP has been an insignia of trust, transparency, cutting-edge technology and differentiated service in Ongole.